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3. PPE Selection Guidelines

d. Head Protection

Head protection must be used when a hazard exists due to any of the following:

  • Impact and penetration of falling objects
  • Impact when working in low clearance areas
  • Impact from hanging objects such as hooks and chains
  • High voltage electric shock and burns
  • Flying objects
  • Electric shock
  • Hair entanglement
  • Chemicals
  • Temperature extremes.

For example, operations requiring head protection may include: tree trimming, construction and demolition work, electric and communication line maintenance.

Protective Helmets (Hard Hats)

Protective helmets are required where falling object hazards are present. Some examples include: working below other workers who are using tools and materials which could fall; working around or under conveyor belts which are carrying parts or materials; working below machinery or process which might cause material or objects to fall; and working on exposed energized conductors.

ome examples of occupations for which head protection should be considered are: carpenters, electricians, linemen, mechanics and repairers, plumbers and pipe fitters, assemblers, packers, wrappers, sawyers, welders, laborers, freight handlers, timber cutting and logging, stock handlers, and warehouse laborers.

By the MIOSHA Standards, all hard hats must be certified to meet ANSI Z89.1-1986. ANSI updated the standard in 1997 changing the types of helmets to provide for crown and side impact protection. The class designation letters have also been changed. Many suppliers are now only listing their products to the 1997 standard. All hard hats meeting the 1997 standard will also meet the 1986 standard.

Be certain that hard hats provided are not bump caps. Bump caps look like hard hats but they do not meet the requirements of ANSI Z89.1-1986 and cannot be used to protect employees from the above listed hazards. To check this, inspect each hard hat to confirm that it contains the designation "ANSI Z89.1-1986” or “ANSI Z89.1-1997.”

Description of Protective Helmets – 1986 Standard

Type 1 Helmets with a full brim
Type 2 Brimless helmets with a peak extending forward from the crown.
Class A General service, limited voltage. Intended for protection against impact hazard. Used in mining, construction, and manufacturing. Provides electrical protection from low voltage conductors (tested to 2,200 volts)
Class B Utility service, high voltage. Used by electrical workers and workers who also need protection from falling objects. Provides electrical protection from high-voltage conductors (tested to 20,000 volts)
Class C Special service, no voltage protection. Designed for lightweight comfort and impact protection. Used in certain construction, manufacturing, refineries, and where there is a possibility of bumping the head against a fixed object. Must not be used except where it has been determined that the use of other types of protective helmets is impractical, such as where chemical reaction will cause the deterioration of other types of head protection.

Description of Protective Helmets – 1997 Standard

Type 1 Helmets providing crown impact protection
Type 2 Helmets providing lateral impact protection
Class G General service, limited voltage. Intended for protection against impact hazard. Used in mining, construction, and manufacturing. Provides electrical protection from low voltage conductors (tested to 2,200 volts)
Class E Utility service, high voltage. Used by electrical workers and workers who also need protection from falling objects. Provides electrical protection from high-voltage conductors (tested to 20,000 volts)
Class C Conductive – no electrical protection. Designed for lightweight comfort and impact protection. Must not be used except where it has been determined that the use of other types of protective helmets is impractical, such as where chemical reaction will cause the deterioration of other types of head protection.

Hair enclosures

Long hair (longer than four inches) can be drawn into machine parts such as chains, belts, rotating devices, suction devices, and blowers. Hair may even be drawn into machines guarded with mesh. It may also present an ignition risk in areas near open flames or welding. Employees with long hair must cover and protect their hair with a hat, cap, net, or bandana. These items must fit so as to not present a hazard either with machinery, ignition sources, or interference with other PPE.

Procedures: PPE Selection Guidelines: Foot Protection

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